1. Generator reception.

As soon as we receive the generator, we will perform an initial visual inspection and take photos.

2. Parts control.

We will check that all the parts that make up the generator are present and note any parts that may be missing.

3. Reception report.

We will prepare a short reception report compiling the information from points 1 and 2.

4. Opening and diagnostic budget.

We will send you a quote with the cost of the service needed to assess the repair.

5. Initial tests.

We will perform a series of tests to initially assess the generator's failure mode.

6. Disassembly.

We will proceed with the dismantling of the generator.

7. Initial cleaning.

We will perform an initial cleaning to assess the condition of the machine's insulation.

8. Drying

We will put the pieces in the curing oven to dry them and check the condition of the insulation.

9. Initial diagnosis.

We will perform an initial diagnosis by subjecting the machine to different tests to identify the failure mode and define the operations to be performed to repair the machine.

10. Diagnostic report.

We will prepare a report with the results of the initial diagnosis and the relevant recommendations.

11. Repair estimate

We will send you a quote with the cost of the operations to be performed based on the diagnostic report.

1. Order receipt.

As soon as we receive validation of the budget sent in the diagnostic phase, we will begin the repair.

2. Scrap yard.

We will proceed to dismantle the parts to be rewound using our pyrolytic oven for burning and checking the condition of the magnetic package by means of the hot spot test.

3. Reverse engineering.

We have reverse engineering capabilities for almost all technologies on the market, but if we don't have the technology for the generator model to be repaired, at this point we will perform reverse engineering to obtain the data of the original winding from the manufacturer in order to replicate it.

4. Washing.

We will wash all the parts of the generator.

5. Drying.

We will dry all the pieces in our curing oven in a fully monitored and controlled process.

6. Winding.

We will proceed to wind the necessary parts.

7. Zunchado.

In the case of a rotor rewind, we will proceed to strap the part.

8. Rotor/stator varnishing.

We will varnish both pieces on our vacuum varnishing line with epoxy resin (VPI), whether or not they have been rewound.

9. Liked.

We will put the pieces in the curing oven to harden the varnish impregnated in the previous step.

10. Rotor balancing.

We will perform a dynamic balancing of the rotor, leaving the balance at values much more precise than the required standard.

11. Painting of rotor and stator.

We will paint both the rotor and the stator with anti-flash paint.

12. Assembly

We will send you a quote with the cost of the operations to be performed based on the diagnostic report.

13. Final dynamic tests.

We will perform a series of dynamic tests on our test bench to verify the electrical and mechanical condition of the repaired generator.

14. Final painting.

We will put the repaired generator in the paint booth to give it the final finish.

15. Final report.

We will draft and send a final report with all the data from intermediate and final tests carried out during the repair process, with photos of the process and with all the details of the operations performed.

16. Packaging / Shipping.

We will proceed to pack the generator according to the customer's requirements and prepare it for shipment.